China-Made Breakthrough in Lithium-Battery Testing: Instrumax CAD Enables Precise Analysis of Non-UV Sulfate Ester Additives

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Main visual for HPLC-CAD analysis of lithium-battery electrolyte sulfate ester additives

01 Lithium-battery formulation upgrades create a detection bottleneck

As power and energy-storage batteries demand longer cycle life, higher safety and stronger low-temperature performance, erythritol bis-sulfate and mannitol carbonate sulfate have become key functional additives in advanced electrolyte formulations.

These sulfate ester additives can help form a dense and stable SEI passivation film on the negative electrode, suppress electrolyte decomposition, reduce interfacial side reactions, and improve low-temperature performance and cycle stability.

In practical QC, however, these compounds often leave laboratories with three hard problems:

Little or no UV absorption because the molecules lack conjugated chromophores; conventional UV detectors may not see them.

ELSD quantitation can be inaccurate because evaporative light-scattering response is nonlinear, causing large errors across concentration ranges.

Ion chromatography compatibility is limited; salt mobile phases are not well matched to organic electrolyte matrices.

For a long time, precise testing of these materials depended heavily on imported high-end CAD systems, with high equipment cost, expensive consumables and slower after-sales response.

Structure of erythritol bis-sulfate
Structure of mannitol carbonate sulfate

02 China-made alternative benchmark: CADetector a1 for lithium-battery testing

To address non-UV electrolyte additive testing, Instrumax developed CADetector a1, a charged aerosol detector built on in-house core technology. It is well suited to simultaneous analysis of erythritol bis-sulfate and mannitol carbonate sulfate.

CAD does not depend on optical properties. It detects analytes through charged aerosol response and provides broad, uniform and sensitive detection for poorly volatile, non-UV and polar organic compounds.

03 Data speaks: high resolution, high sensitivity, high stability

We built a complete LC method for the two core sulfate ester additives, and the data showed strong performance.

Excellent separation without cross-interference

Mannitol carbonate sulfate and erythritol bis-sulfate showed symmetric peaks without tailing. The two analytes achieved baseline separation with a resolution of 5.69, supporting synchronized multi-component analysis within 20 minutes.

Ultra-low-level sensitivity for trace screening

At 5 μg/mL sample concentration and 5 μL injection volume, CADetector a1 still delivered strong response; the signal-to-noise ratio for erythritol bis-sulfate reached 811.5.

HPLC-CAD chromatogram and result table for two sulfate ester additives

Excellent linearity and accurate quantitation

Correlation coefficients across the tested concentration range were all > 0.999. The workflow avoids cumbersome double-log or quadratic ELSD fitting and enables accurate quantitation across concentration levels.

Calibration linearity results

Outstanding stability for production QC

Six consecutive injections showed retention-time and peak-area RSD values far below 2%, with stable baseline and minimal drift, meeting batch QC requirements.

Low-concentration sample signal-to-noise chromatogram

04 Five core advantages over imported systems

Fully self-developed core technology

Nebulization, charging and signal acquisition modules are developed and manufactured in house, improving supply-chain control.

Compatible with all major HPLC brands

Compatible with domestic and imported HPLC systems without replacing existing instruments; digital signal connection reduces external conversion requirements.

Lower long-term operating cost

China-made instrument supply and consumables reduce operating cost; intelligent gas-control algorithms help lower nitrogen consumption.

Fast China-based technical service

China-based technical support responds quickly to installation, method development and optimization needs.

Application-specific optimization

Continuous optimization for sulfate esters, phosphate flame retardants, polyols and other lithium-battery analytes supports complex sample workflows.

05 Conclusion: a preferred China-made solution for lithium-battery analysis

The results show that Instrumax CADetector a1 can accurately, stably and efficiently determine erythritol bis-sulfate and mannitol carbonate sulfate in electrolyte samples, with performance aligned to advanced international workflows.

As China’s lithium-battery supply chain accelerates domestic substitution, CADetector a1 combines comparable performance, lower cost, better service and stronger compatibility, helping R&D, incoming inspection, process control and final QC teams build China-made analytical capability.

The instrument is also suitable for phosphate flame retardants, organic polyols, non-UV lithium salts and other new-energy material analyses.

For detailed methods, raw chromatograms and technical consultation, please contact Instrumax.

CADetector a1 product and lithium-battery application workflow